Allens Performance Ltd.

HSR48 AKA TM48-2 Data Set

Position Part Number Description
1 C5=410-B
C5=410-B
Screw: Carb Top
2 CW2=0414
CW2=0414-B
Screw: Carb Top
3 776-39005 Carburettor Top (TM42, TM45)
3a 111-776-001 Carburettor Top (TM48)
4 TM42/04 Gasket: Carb Top
5 TM32/90 E-clip: Jet Needle
6 826-03002 Washer: Jet Needle
7 J8-##### Jet Needle
8 TM42/03 Throttle Valve Link
8a TM42/08-1A Throttle Valve Link
9 B40I/56 E-clip: Throttle Valve Link
10 B40I/10 Shim: Throttle Valve Link
11 834-23041 Pivot: Throttle Valve Link
12 TM42/08 Throttle Valve
13 739-13002 Screw: Jet Needle Retainer
14 TM42/16 Retainer: Jet Needle
15 TM42/13 Seal Ring (TM42, TM45)
15a TM42/08-1A Seal Ring (TM48)
16 TM42/10 Seal: Throttle Plate
17 925-98006 Jockey Wheel: Throttle Cable
18 53974 E-clip: Jockey Wheel
19 TM42/51 Bracket: Throttle Cable
20 B3=0520-B Screw: Bracket
21 VM28/204 Spacer: Bracket
22 TM42/38 Locking plate
23 C2=0514-B Screw: Carb Body
24 640-12001 Retainer: Cold Start
25 VM14/241 Spring: Cold Start
26 N189192 Plunger: Cold Start
27 TM42/06 Carburettor Body: TM42 Front
27a TM45/06 Carburettor Body: TM45 Front
27b TM48/06 Carburettor Body: TM48 Front
28 616-94029 Seal: Carb Body
29 925-19011 Spring Seating Ring
30 TM42/43 Cam: Pump Rod
31 N138019 Roll Pin: Throttle Bellcrank
32 TM42/48 Throttle Bellcrank
33 M12F/46-BB Spring: Pump Stop
34 MC-0316-B Stop Screw: Pump
35 TM42/47 Spring: Pump
36 N/A Carburettor Body
37 B36/95 Shim: Throttle Valve Link
38 TM42/36 Screw: Adjust Pump
39 B30/205 O-ring: Pump Adjuster
40 TM40/89 Lifting Arm Screw
40a TM42/17 Locking plate
41 BN38/43 Roll Pin:
42 TM42/46 Crank: Throttle Return
43 B30/1069 Spring: Throttle Stop
44 N3=04 Nut: Throttle Stop
45 TM42/19 Spring: Throttle Valve Return
46 700-15012 Throttle Shaft
47 TM42/15 Retaining Plate: Fuel Pipe
48 C2=0410-B Screw: Retainer for Fuel Pipe
49 604-26014 Pilot Air Screw
50 N133206 Spring: Pilot Air Screw
51 VM12/205 Washer: Pilot Air Screw
52 N1333037 O-ring: Pilot Air Screw
53 TM40/27 Fuel Pipe
54 KV/10 O-ring: Fuel Pipe
55 B30/398 Shim: Tickover Screw
56 VM22/138 Washer: Tickover Screw
57 730-09018 Spring: Tickover Screw
58 925-15001 Spring Seat: Tickover Screw
59 TM42/32 Tickover Screw (Long)
59a 990-605-065 Tickover Screw (Short)
60 BS30/97-0.0 Air Jet
61 784-430000-size Needle Jet
62 TM42/11-size Pump Nozzle
63 N124063 O-ring: Pump Nozzle
64 VM28/486-size Pilot Jet
65 TM42/12 Spacer: Main Jet (TM42, TM45)
65a TM42/12-1A Spacer: Main Jet (TM48)
66 N100604-size Main Jet
67 616-33003 O-ring: Float Valve Seat
68 VM13/216 Screw: Retaining Float Valve Seat
69
69A
786-27001-size
786-27001-1A-Size
Float Valve Assy (TM42-6,TM45-2)
Float Valve Assy (TM48-2)
70 859-32027 Floats
71 NV26/22 Pivot: Floats
72 C2=0410 Screw: Retaining Float Pivot Pin
73 616-94028 Seal: Float Bowl
74 TM42/05 Float Bowl
75 N122028 Hose: Overflow
76 VM28/254 O-ring: Drain Screw
77 TM32/41 Drain Screw
78 C2=0412-B Screw: Float Bowl
79 TM36/44-1A Pump Rod
80 TM36/64 Dust Cover: Pump Rod
81 TM36/60 Piston: Pump
82 VM14SC13/89 Spring: Pump Piston
83 N198063 Cap: Vacuum Fitting
84 TM29/31 Cold Start Assy (Knob Type)
85 990-662-002 Cold Start Assy (Cable Type)
86 VM12/43 Dust Cover: Cold Start

 

HSR48 Notes

Mikuni recommend that engines producing more than 120 hp should use an electric fuel pump at less than 4psi with the 2.3mm float valve assy

The carb can be mounted using the HS42/062-48 manifold. This should fit an S&S ‘G’ manifold but it will add a little extra to the total length of the installation.

MOUNT TYPE Spigot MAIN JET N100604-Size 190
TICKOVER POSITION Left PILOT JET VM28/486-Size 25
COLD START POSITION Right NEEDLE JET 784-430000-Size (723) Y-6
COLD START TYPE Cable JET NEEDLE 8CFY2-97 Clip groove #3
AIR SCREW POSITION Left STARTER JET Fixed
FLANGE PITCH (MM) PILOT AIR JET
CLAMP DIA (MM) PILOT AIR SCREW VM20/584-Size
FRONT SPIGOT DIAMETER (MM) MAIN AIR JET BS30/97-Size 0
REAR SPIGOT DIAMETER (MM) POWER JET
LENGTH (MM) THROTTLE VALVE
HEIGHT OVER BORE CENTRELINE (MM) FLOAT VALVE 786-27001-1A-Size 4.5
HEIGHT UNDER BORE CENTRELINE (MM) PUMP NOZZLE TM42/11-Size 0.70
FUEL INLET POSITION Left
FLOAT HEIGHT (MM) 18
FUEL SPIGOT (MM) 8